A low-cost open-source retrofitting platform for analog water meter digitization
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Description

Experimental validation demonstrates significant reductions in OCR processing time and server load compared to conventional full-frame pipelines, while maintaining reliable digit recognition accuracy. The complete hardware design, firmware, and documentation are released under an open-source license to enable reproducibility and large-scale deployment. Analog water meters remain widely deployed due to their robustness and regulatory approval; however, their lack of digital interfaces necessitates manual readings, resulting in delayed consumption analysis and operational inefficiencies. This article presents an open-source, low-cost hardware platform for retrofitting existing analog water meters using an ESP32-CAM imaging node combined with a custom power and illumination PCB. The system captures periodic images of the meter dial and transmits them to a centralized server for optical character recognition (OCR). Experimental validation demonstrates significant reductions in OCR processing time and server load com- pared to conventional full-frame pipelines, while maintaining reliable digit recognition accuracy. The complete hardware design, firmware, and documentation are released under an open-source license to enable reproducibility and large-scale deployment.

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Source creator
Ramesh reddy D
Source license
CERN-OHL-W-2.0
Archived copies are shared under the license shown.
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A low-cost open-source retrofitting platform for analog water meter digitization

From NIH 3D
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Category

learning

License

UNKNOWN

Published

8/28/2026

Availability

free on NIH 3D